Scientists Use 3D Printing to Print Non-magnetic Metal Powders into Magnetic Alloys
The latest forecast from consulting firm AlixPartners is that the chip shortage may cost the global auto industry $110 billion; it will reduce global auto 3D printing metal powder.
Scientists at Skoltech University in Russia used a 3D printer to create an alloy of two materials whose composition ratios varied from one region of the sample to the next, and the resulting alloy had gradient magnetism, even though none of the initial materials were magnetic.
3D printing, a rapid prototyping method, is maturing for aircraft parts, medical implants and prosthetics, jewelry, custom shoes, and more.
The main advantage of 3D printing is the ability to create objects with very complex shapes that are either too expensive to produce or completely impossible to produce using traditional casting, rolling, stamping, or machining methods. 3D printing speeds up prototyping time and offers greater flexibility in product personalization and the number of batches. Another significant advantage of 3D printing is its low waste.
However, 3D printing has its limitations, requiring objects to be made entirely of homogeneous materials or mixtures. If the composition is different in different parts of the product, it is possible to obtain samples with changing characteristics. For example, A bar made of an alloy of two metals has A variable ratio of composition: one end starts with 100 percent of metal A, then 50 percent of each, then 100 percent of metal B, and so on. Thus, the properties of the obtained materials (including magnetic materials) can vary in a gradient, which makes them potentially useful for the manufacture of motor rotors, magnetic encoder strips, transformers, etc.
Skoltech scientists have researched and made such a kind of material, with the original ingredients A and B being two alloys: aluminum-bronze (copper, aluminum, and iron) and austenitic stainless steel (iron, chromium, and nickel, among others). Both alloys are paramagnetic, which means they are not attracted by magnets. But if you mix them, you get what's called a "soft magnetic material" ferromagnet, which is attracted to a permanent magnet.
The researchers used the two paramagnetic materials to create a gradient alloy. They used an InssTekMX-1000 3D printer, which works by depositing material using directional energy action, feeding a powdery material, and melting it with a laser at the same time. The resulting materials exhibit varying degrees of ferromagnetic properties, depending on the proportions of the components.
The researchers also theorized that the atomic structure of the alloy contributes to the expression of ferromagnetism in the alloy: although both materials have so-called face-centered cubic crystal structures, the combination results in a magnetic body-centered cubic structure.
Gradient soft magnetic alloys can be used in mechanical engineering, for example, in the production of electric motors. The results also show that the method of surface treatment of materials using directional energy action can not only obtain gradient materials using 3D printing but also discover new alloys. The technology is efficient and suitable for the rapid production of large parts.
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The day after the shooting at a Texas elementary school, the National Rifle Association issued a statement saying it "extends its deepest sympathies to the families and victims involved in this terrible and evil crime," adding it would "reflect on these events and pray for the victims."
It comes just days before the National Rifle Association's annual convention in Houston, Texas. Houston is less than five hours away. Texas Governor Tony Abbott, Senator Ted Cruz, and others are scheduled to attend the event, which has also caused a lot of controversies.
Texas Democratic gubernatorial candidate Mark O 'Rourke took to social media to call on Abbott to pull out of the convention, urging that it be held outside Texas. Many American netizens also took to social media to express their dissatisfaction. "I wish the NRA's annual meeting was held three days after 19 children and two adults were massacred," said one. "The school shooting was not a lone Wolf, but with the help of the NRA."
Between 2000 and 2020, US gun manufacturers produced more than 139 million guns for the civilian market, according to the Justice Department report. The NATIONAL Rifle Association (NRA) is one of the leading gun rights advocates with more than 5m members and deep pockets. The United States has not passed major gun control laws for more than two decades, blocked by gun interests.
The 3D printing metal powder price is predicted to increase in the next few days.